Shielding gas

What gas do I need for MIG welding?

Quick answer

For MIG welding mild steel in Australia use an argon–CO2 mix — 92/8 (Argoshield-style) is the standard. 100% CO2 is the budget alternative with more spatter. For MIG on aluminium or stainless you need straight argon or a specialist mix respectively.

· · Technical guidance compiled from trade practice and manufacturer data and checked through our verification program.

The decision table

What you're weldingGasFlow
Mild steelArgon–CO2 92/8 (or up to 80/20)12–15 L/min
Mild steel, budget100% CO215–20 L/min
Stainless98/2 argon–CO2 (or tri-mix)12–15 L/min
Aluminium100% argon15–20 L/min
Gasless wirenone — self-shielded—

Costs in Australia

Bottle hire vs refill: a D-size mix cylinder runs roughly $100–$130 a refill in most capitals, and hire contracts add an annual charge. Occasional welders often do better buying straight CO2 or running gasless wire; regular welders should price G-size hire against their L/min usage with our gas flow calculator.

This page answers the gas question only. For the whole process — settings by thickness, wire sizes, technique — read the gas section of our MIG welding gas guide. The hire-vs-swap maths is in welding gas cost in Australia, and observed refill prices by bottle size are on welding gas bottle sizes and prices.

Spot an error? Report it — corrections carry a dated note on our verification ledger.